Inputs

Open full EE Design Workbench

For DC, power factor and reactance are ignored. Length is one-way; the engine applies the correct return-path factor for DC/single-phase and √3 relationship for three-phase.

Results

Voltage drop formulas used

For DC, the resistive approximation is ΔV = 2IR. For single-phase AC the calculator uses ΔV = 2I(R cosφ + X sinφ). For balanced three-phase systems it uses ΔV = √3 I(R cosφ + X sinφ).

Conductor resistance is adjusted from its 20 °C value using the material temperature coefficient. Parallel conductor count divides the effective branch resistance and reactance.

What this calculator does not determine

The displayed current density is a screening metric, not ampacity. Actual conductor sizing must also account for insulation rating, installation method, ambient temperature, bundling, terminal ratings, fault current, protection, applicable electrical code, and equipment-manufacturer requirements.

Read the calculation and validation methodology →

Engineering reference

Voltage Drop Calculator: background and worked detail

Use the Voltage Drop Calculator to estimate conductor voltage loss, percent drop, load voltage, resistive heating, and current density for DC, single-phase AC, or balanced three-phase AC feeders.

Shared workbench engineReviewed August 10, 2026Calculation methodology

Why conductor voltage drop matters

Voltage drop is the reduction in conductor-end voltage caused by current flowing through conductor impedance. The calculation uses AWG geometry, material resistivity, conductor temperature, one-way length, parallel conductors, and the AC power-factor/reactance terms when applicable.

A low voltage-drop percentage is not by itself a complete conductor-sizing decision. Ampacity, insulation temperature rating, installation method, bundling, termination ratings, overcurrent protection, code rules, and fault-current capability still need to be checked for a real installation.

Drop, loss, and density relationships

DC voltage drop

ΔV = 2IR

The factor of two represents the outgoing and return conductors when the entered length is one-way.

Balanced three-phase voltage drop

ΔV = √3 I(R cosφ + X sinφ)

The phase relationship replaces the two-conductor factor used for single-phase circuits.

Percent voltage drop

% drop = 100 ΔV / Vs

Percent drop normalizes the calculated loss to the source or line voltage.

Worked example

12 V DC feeder using 10 AWG copper

A 20 A DC load is 6 m one way from a 12 V source. The conductor is 10 AWG copper at 30 °C with one conductor per polarity.

  1. 10 AWG has about 5.26 mm² of copper area.
  2. The engine temperature-corrects the conductor resistance above its 20 °C reference value.
  3. With the 12 m round-trip path, the calculated drop is about 0.82 V, or roughly 6.8% of 12 V.

Result: The load receives about 11.2 V in this example, which illustrates why low-voltage DC systems can require unexpectedly large conductors.

What this screen does not decide

Assumptions

  • Conductors are represented by uniform AWG cross-section and bulk material resistivity.
  • AC calculations assume a balanced system and a user-supplied per-kilometre reactance.
  • Temperature correction is linear around the tabulated 20 °C resistivity model.

Limitations

  • The calculator is not an electrical-code ampacity or overcurrent-protection sizing tool.
  • It does not model harmonic skin/proximity effects, nonlinear loads, terminal resistance, or detailed cable geometry.

Validation checks

Each case below has a hand-checkable answer, so a wrong engine change shows up immediately.

Zero current

Case: Set current to 0 A.

Expected: Voltage drop and I²R loss should both return zero.

Parallel conductors

Case: Compare one conductor with two identical parallel conductors.

Expected: Effective resistance and resistive voltage drop should be approximately halved.

Voltage Drop Calculator FAQ

What voltage-drop percentage is acceptable?

There is no single universal limit for every system. Use the project specification and applicable electrical code, then check both feeder and branch-circuit performance.

Does the calculator size wire ampacity?

No. It reports voltage drop and current density, but code ampacity depends on insulation, ambient temperature, bundling, installation method, terminations, and other rules.

Why is one-way length requested?

The engine applies the return-path factor internally for DC and single-phase circuits and the √3 relationship for balanced three-phase circuits.

Where this calculation comes from

Voltage drop here is computed by the same conductor routine used in the Electrical Design Workbench, so a correction to resistivity or temperature handling reaches both surfaces at once.